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Web Heating and Drying Ovens

Web Heating and Drying Ovens

In numerous industries product is conveyed in the form of thin “webs” of material running at high speeds through various processes. Many of these processes require moisture to be removed from the material, or a coating to be dried on the product. In other processes, these webs must be heated to a set temperature before undergoing some further procedure.

For all of these applications the goal is similar, impart a large amount of heat into the product in a short span of time and space. Typically the best way to achieve this goal is to use high-density, rapid-response infrared heaters. Web heating and drying applications of this nature normally run at speeds of hundreds of feet per minute, meaning every second of production represents a large quantity of final product. To minimize this effect, Casso-Solar supplies heating systems with near instantaneous warmup times.

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Technical Documentation
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Features

  • Zone Control in Both Length and Width Directions allows for Profile Heating and Power Savings
  • V-series heaters are most commonly used - extremely fast on/off times for fast startup and to protect web in case of line stoppages
  • Automated Control via PLC and Touchscreen HMI
  • Horizontal or Vertical Drying
  • Phase Angle Fired SCR Power Controllers for Consistent Heat Output

Specifications

  • Capable of Processing Speeds in Excess of 800 ft/min
  • Have Been Built for Strip Widths of over 100"
  • Can be Built for a Variety of Voltages (240V, 380V, 400V, 415V, 480V, 575V, 600V, etc.)
  • Can Dry Solvent or Water-Based Coatings

Industries/Applications

  • Textile Heating/Drying
  • Plastic Heating/Drying
  • Non-Woven Web Heating/Drying
  • Paper Heating/Drying
  • Pre-Lamination Heating
  • Can be used as a "booster" for existing convection heating/drying systems

Available Options/Customizations

  • Heaters can be supplied with air cooling for rapid cooldown during line stoppage
  • System can be built to retract away from product during stoppage
  • Designed as standalone system or as unit to be integrated into existing equipment
  • Pyrometer to Measure Exit Temperature (Can be used for closed-loop control)

Trusted by Industry Leading Manufacturers Since 1960

“Casso-Solar delivered exactly what we were looking for, a heat processing system engineered around our specific production requirements. Their team took the time to understand our process, provided technical expertise throughout the project, and ensured the final equipment performed to our standards. The system has been reliable in daily operation, and their responsiveness gives us confidence in long-term support. I would recommend Casso-Solar to any manufacturer that values both performance and service.”

Mr. Rob Carlson
Head of Engineering, Tristar Glass Products

“We’ve relied on our Casso-Solar Batch Lamination System since 2017 to produce a wide range of decorative EVA laminated products for our customers. The system has operated reliably, meeting both our production needs and quality standards. Just as important, their team has always been responsive and easy to work with, making them a trusted partner in our manufacturing process.”

Mr. David Wildfield
Managing Director, Skyline Design